OptimaFlow

Modular OpEx Intelligence

AI Status

All systems operational

Kaizen

Continuous improvement culture with visual management and KPIs

Scaling - Active

AI Query Interface

Ask questions in natural language

Try these sample queries:

Core Principles

Visual Management KPIs
WIP (Work-in-Progress) control
Continuous improvement culture
Employee engagement in problem solving

Improvement Ideas Submitted

42per month
+8.5%
Target: 60per month
70%
Predicted: 52per month84% confident

Ideas Implementation Rate

68%
+4.2%
Target: 75%
91%
Predicted: 72%89% confident

Employee Engagement Score

72%
+3.5%
Target: 80%
90%
Predicted: 76%81% confident

Real-Time Events & Alerts
1

OPPORTUNITY
medium
...

High-Value Improvement Idea Submitted

Operator suggestion: Automate quality data entry at inspection stations. Estimated 15 minutes saved per shift, reduce transcription errors.

Impact: Potential annual savings of $34K. Improved data accuracy enables better analytics.
Recommended Action: Fast-track evaluation. Pilot with Station 8. Budget $8K for tablets and software integration. Deploy in 6 weeks.
Explainability: AI prioritization model scores this idea 91/100 based on ROI (4.2x), implementation ease (medium), and strategic alignment (high). Similar ideas yielded 120% of predicted savings.
RL Score: 91%
AI Confidence: 89%

AI-Powered Improvement Opportunities

Total Potential: $153K/year

AI-Powered Idea Prioritization

Impact: high
Effort: medium
$67K/yr
2-3 months
#5
91% AI confidence

Deploy machine learning model to automatically score and prioritize improvement ideas based on impact, effort, and alignment with strategic goals.

RL Recommendation: Train model on historical idea data (success rate, ROI). Start with top 20 pending ideas for validation. Use A/B testing against manual scoring.

Real-time Digital Kaizen Board

Impact: high
Effort: medium
$52K/yr
3-4 months
#4
87% AI confidence

Replace physical Kaizen boards with digital dashboards showing live progress, automated notifications, and predictive bottleneck detection.

RL Recommendation: Deploy in Assembly first (most active Kaizen participation). Use push notifications for overdue items. Integrate with mobile app for field teams.

Gamification Platform

Impact: medium
Effort: low
$34K/yr
1-2 months
#3
83% AI confidence

Create competitive framework with points, badges, and rewards for idea submission and implementation. Predict engagement lift of 35%.

RL Recommendation: Launch during Q2 (typically lower engagement). Offer quarterly prizes for top contributors. Track correlation between gamification and idea quality.